Engineering Consultation & CFD Simulation Pricing
Transparent, project-based engineering consultation for bioreactor design, multiphase CFD simulation, and 1L to 25,000L industrial scale-up.
Hydrodynamic CFD Audit
Validate single-phase or low-aeration liquid mixing, identify stagnant dead zones, and optimize impeller geometry.
- ✓ 3D Fluid Velocity & Shear Rate: Velocity field vectors, turbulence dissipation (ε), and shear strain.
- ✓ Mixing & Blend Time (θ95): Species dispersion modeling and dead-zone volume quantification.
- ✓ Impeller Power Number (Np): Accurate torque, Reynolds number (Re), and motor power draw validation.
- ✓ Deliverables: 25+ page Comprehensive Technical Dossier (PDF) + 3D post-processing data.
Multiphase CFD & kLa Scale-Up
Coupled Eulerian-Eulerian multiphase simulation for aerated fermentation tanks with localized mass transfer and shear sensitivity.
- ✓ Multiphase Gas Holdup (αg): Sparger bubble plume dispersion, Sauter mean diameter (d32), and gas recirculation.
- ✓ Local kLa & OTR Mapping: Localized volumetric oxygen transfer coefficient across 3 to 5 operating RPM & VVM points.
- ✓ Scale-Up Criterion Analysis: Rigorous comparison of constant P/V, constant tip speed, and constant kLa regimes.
- ✓ Shear Stress & Cell Fragility: Kolmogorov microscale vs mammalian/microbial cell diameter analysis.
- ✓ Deliverables: Full Regulatory-Ready Scale-Up Report, 3D Interactive Visualization, and video animations.
De Novo Reactor Engineering
Ground-up novel bioreactor design, non-standard vessel geometries, thermal jacket CFD, and ASME BPE / GMP compliance review.
- ✓ Custom Impeller & Sparger Synthesis: Novel Rushton, pitched blade, helical ribbon, or micro-bubble sparger designs.
- ✓ Conjugate Heat Transfer (CHT): Half-pipe & dimple jacket temperature uniformity simulation.
- ✓ Structural FEA Analysis: ASME Section VIII pressure vessel structural validation and seismic loading.
- ✓ Dedicated Retainer Support: Unlimited technical review calls, CAD model export (STEP/IGES), and vendor fabrication support.
Software Licenses & Mobile Applications
Standalone software products built by BioFlo with zero advertisements, zero external tracking, and direct hardware encryption.
cPanel Manager for Android
Control your cPanel hosting servers on the go. Real-time CPU, RAM, Disk monitoring, File Manager, MySQL database tools, and automated ACME SSL certificate deployment.
BioFlo PetriCount (Android)
Automated agar colony counting using on-device deep learning. Detect, segment, and count bacterial colonies in under 2 seconds with automatic serial dilution multipliers.
Frequently Asked Questions
How do we initiate a project and handle IP / confidentiality?
Before any proprietary geometry, impeller dimensions, or fermentation kinetics are shared, BioFlo executes a bilateral mutual Non-Disclosure Agreement (NDA). All simulation files, mesh outputs, and report deliverables become 100% your intellectual property upon project completion.
What CFD software and numerical solvers do you utilize?
We utilize high-performance open-source solvers (OpenFOAM multiphaseInterFoam, twoPhaseEulerFoam) as well as commercial toolchains (Ansys Fluent, STAR-CCM+) depending on client requirements, providing full transparency on mesh convergence, grid independence, and solver residual criteria.
What payment methods are supported?
We support international SWIFT / IBAN wire transfers, corporate purchase orders (POs), Stripe credit card processing, PayPal, and domestic NEFT/RTGS/UPI (Razorpay) for clients in India. Standard milestones are structured as 50% mobilization advance and 50% upon final technical dossier approval.
Can BioFlo perform urgent turnaround projects?
Yes. For urgent production batch investigations, sudden foaming or shear mortality events, and fast-track grant submissions, we offer expedited 72-hour turnaround for single-phase hydrodynamic audits. Contact us directly via WhatsApp for expedited scheduling.
Ready to optimize your bioreactor or scale-up process?
Send us your vessel dimensions or request a formal quotation. Our engineering team responds within 24 hours.